Remodel and Rebirth of the Little Green Vardo

It just seems right.

The timing,

the monetary investment,

the effort.

This is a requested repost of a series I did almost five years ago when I took my eight foot single-axle vardo caravan and reconstructed it into a 12 foot body on a robust tandem trailer.

After adding up the mileage from the log book I keep with the Vardo, I see we have clocked over 21,000 miles since she was first put to the road in February of 2010.  I have, no doubt, missed some small side trips and there are excursions I know I forgot to record, but this is, more-or-less, where we stand.  The trailer frame itself was high-mileage but well-maintained when I acquired it back around 2002 having first been owned by a university, then by a private individual before coming to me.

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My “before” photo. Rated at 2,000 lb. gross vehicle weight. It was solid and well-built but already showing some signs of age and life in the salt air of the Pacific Coast.

The real beauty of this trailer is the square tube construction and heavy-duty hitch.  Starting small was wise for me as it constrained the build and forced me to squeeze every inch out of the design.

On the way to becoming the "after" photo. The full box body nearly done.
On the way to becoming the “after” photo. The full box body nearly done.

I eventually replaced the original jack with a more heavy-duty model and replaced the jack wheel with a large foot for stability.  For safety, the tires were replaced when the trailer was re-purposed due to age, not wear.  If you missed it and want to read more about the construction of the micro house we call a vardo, GO HERE.

The Vardo; Where are we now? What do we want?

This little living wagon is great and serves it’s function well.  It’s a little beat up and showing it’s miles; living and traveling in all weather, a lot like it’s owner.  But still, it’s a little homey shelter from the elements, providing all the necessary comforts, and making travel a breeze.  With about 49.5 square feet of living space inside (4.6 sq. meters) it is spacious for one and comfortable enough for two adults who do most of their activities outdoors.  However, I have long pondered placing my vardo on a longer trailer, either to gain cargo space for tools and the like OR to extend our living space.  Sticking with the Minimalist thinking, I  decided long ago that 12 feet was about the maximum I want in a trailer.  With a standard 4 foot hitch that makes for 16 feet (4.9 meters) dragging behind the truck or about the length of a second truck.  I did the math on the new space and I liked it.

So back to it.  What do we really need?

Thinking of the many scenarios we find ourselves in, some added amenities could be handy in certain situations.  From wilderness areas in Utah to posh campgrounds in San Diego, highway rest areas in the Midwest and museum parking lots in Santa Fe, or even stealth camping on a city street, our needs are varied.  Although the vardo was built as a wilderness base camp, sometimes it feels like a miniature fortress or space station or temple of solitude.  When we’re camping in the remote west, beyond the confines of civilization and snooping gawkers, it’s not a problem spending most of our time outdoors, using a campfire or cook stove to fry up some bacon and boil some coffee, but try that in a grocery store parking lot in the city and you will only find trouble.  But we still essentially live outdoors.  We don’t need a dance floor inside.

Two thing we want that this space can supply:

  1. A simple kitchen.  By this I don’t mean a Martha Stewart style, butcher block countertop with rotating spice racks, dual ovens and a six burner ceramic-top range.  We need a dedicated space to store our cookware and food, do some prep-work, and make simple meals in any weather, beyond the prying eyes of the local gendarmerie.
  2. Secondly, we want more storage space for our personal belongings when we finally hit the long open road and don’t look back.  Tools for making things and raw materials alone take up a lot of our space.  Leather, wood, sewing supplies, fasteners, etc. all require more space than we have.  On top of this, a large, flat work surface would be a nice addition indoors.

After several (many) sketches and mock-ups… Voila!  I think we nailed it, the vardo formerly known as the Snail reborn as Nautilus 78.  Even though we know that nothing comes from nothing, our minds like to think of things as having a beginning, middle, and end.

So in that sense, here’s to our new beginning.

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The new foundation. Tandem wheels, brakes, breakaway safety system, LED lights and 7,000 GVWR. Let’s hope we’ll never need this much trailer.
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Too many badges, certificates and insignia. Still, and excellent buy I think.
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First things first. The heavy wooden floor must go.

On to PART 2

A Gathering Saw

Here’s another small project happening amidst all the “real work” that needs to get done during this quarantine.

24 inch frame saw made from Missouri grown walnut. The “hanged man” style flapper is a scrap of mahogany from some repurposed shelves. The sheath here is pine.
I seem to sell or occasionally give away the saws I make. I needed a new one. The last one went into the Winter Count raffle as the prizes were looking a little scant this year.
I went into the workshop without much of a specific plan but came out with this little gem. Just a matter of removing the unnecessary bits really.
Finally, the pin sheath is stained and a canvas quiver is made to cover the saw when broken down for travel. This one is from old,, heavyweight canvas salvaged from a truck tarp. It will all fit into a neat 24 inch bundle.

I want to keep this one but after inquiries rolling in, it may go into the shop (or another just like it).

Be Safe!

For your enjoyment: a Carpenter from 1589, Mendel Manuscript.

Follow on Instagram?

If you are an Instagram user, I started posting there last year.  My address was hacked from a Russian IP and I ended up starting all over.  We’ll see if I can make it work this time…

https://www.instagram.com/paleotool/

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I was a skeptic at first because I don’t use a phone as a primary platform to reach the internet but it does have its benefits; especially for my friends who are real photographers and artists.

Thoughts About Minimalism and Survival

Learning a thing or two from the past…Part 1, 21st century Westerners are not the first to minimalize.

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How much stuff do we really need to lug through life?

“The things you own end up owning you.” Chuck Palahniuk, Fight Club

There’s a lot of recent talk about Minimalism as a social movement and this fits well with my personal philosophy and my interests in preindustrial technology and survival.  Not long ago, minimalism was mostly associated with artists, aesthetes, wanderers, mystics, and philosophers.  That is to say, the fringe element, outsiders, and weirdos.  These things come in cycles and I think, as a backlash against generations of sell-out philosophy and the creation of a professional consumer class, many people are reaching for something new.

We come to learn that everything old is new again.

I’ve been pondering history and prehistory on a full-time professional basis for several decades now.  As hard to believe as it may be, I even get paid a salary to do it.  One of my professional interests involves the tools, tool-kits, and strategies for surviving that various people have come up with for dealing with the world.  As a sometimes primitive skills-survival instructor and full-time frugalist I think it important to not reinvent a lifeway when we have millennia of ancestors who dealt with most of the same issues we do today.

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A San bushman demonstrating fire-making.  Ostrich egg canteen in the foreground. These people probably resemble our ancestral way of life and have very few possessions, even in their harsh environment.

For most humans, for most of our history, owning too much stuff has never really been an issue.  We had what we needed and either made what we needed or did without the things we didn’t have.  It brings a smile to my face to know that more than 2,500 years ago, various thinkers people in China, India, Greece, and the Middle East were contemplating the nature and evils of acquiring stuff; some were even writing about it.  That’s not to say that I have immediate plans to become a wandering mendicant like a medieval friar (as appealing as that might sound to some) but I do have an interest in lightening my material load and some very specific goals for the coming year.

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Medieval European mendicants represented by a pilgrim and a friar.

My foundation as a minimalist (and I may not be very good at it)-

I have been thinking about what stuff a person needs to survive since I was a teenager who enjoyed backpacking and travel.  Like virtually every young boy, I had grand ideas of escaping the family and traveling unhindered across the world.  My family weren’t exactly readers but I devoured Jack London and Mark Twain stories as a kid.  I loved the extensive and well-thought out gear lists provided in the Boy Scout Handbook, the Explorer’s Handbook, and the Philmont Guides.  I read Larry Dean Olsen’s great book of Outdoor Survival Skills and Colin Fletcher’s The Complete Walker again and again.  I read about the mountain men of the fur trade, and always, took note of what they carried or didn’t seem to need.  I would copy lists into a notebook and revise them while sitting in some boring high school class, making my own lists of what I have, what I need, and what I want.  This thinking encouraged me to work and save money to buy a better knife, backpack, or camping stove.  I was probably the only kid I knew who wanted, and got, a file and whetstone for Christmas one year (my grandpa was good that way).  My friends and I spent our teens and early twenties hiking and camping year round, mostly in the woods of the Ozarks in southern Missouri testing our mettle at that time in life time when all teenagers know they are invincible.  Some of us even made it to Europe, Asia, Africa, and beyond.

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A few of the many books I ended up possessing on a quest toward fewer possessions.

In a modern sense of survivalist, many people look to the military or the loonies of the social media.  Often, military service is the time when young men and women are introduced to such things for the first and only time in their lives.  Realistically however, the military itself acknowledges it’s shortcomings on a personal basis as (with the exception of a few special operations units) its entire system is dependent on lengthy and complex supply lines, support chains, and de-emphasis of the individual and personal decision making.  Military survival is generally approached as a means of keeping alive until help arrives.  Great for fighting a war, but not always so good when you are turned loose into the world.  This sort of survival strays from our point here anyway.

More (and less) to come soon.


* here are a few links to modern Minimalists of various ilks and philosophical merit.  A journey through these links will hint at the breadth and depth of people on different paths but moving in the same direction.

Read, research, think, and enjoy!

Mayhem Shoes for the Dystopian Survivor

“The first rule of Project Mayhem is that you do not ask questions…”

this may be my new teaching mantra

I am considering calling my custom footwear “Mayhem Shoes” (at least until Chuck Palahniuk’s space monkey lawyers make me stop).

I teach a couple classes about low-tech shoemaking a few times per year in the primitive survival skills community.  The designs I focus on are styles that can be made by one person in one day; a popular theme in early historic examples.  Some require a lot of cutting, some require sewing.  There is an off-grid, neo-Luddite attitude about making your own shoes.  In fact, I think I will register the name Dystopian Leather Works as my new business.  I’m considering a small business venture to go into custom production of the shoes I teach people to make as well as expanding the custom leather work I currently produce.

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The author at work.
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A dedicated student finishes in a day.

The kinds of people that take these classes are from all walks of life, not just survivalists, historical nerds, or experimental archaeologists, but folks who want to make things for themselves for whatever reason.  I’m finding that there are others who might just want the handmade product without the labor of making them. In a day, an attentive student can produce a wearable (and good-looking) pair of serviceable shoes like the carbatina (ghillies) above.

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An experienced craftsman creating some new sandals in the class.
Another finished pair.

For those looking for a more modern look a fine pair of sandals can be made with just a few hours, cutting and sewing.  These are easily re-solable and should last the better part of a lifetime.  Look familiar?  Chaco and Teva didn’t exactly re-invent the wheel; just updated the materials and outsourced the work overseas.  Even in the wilds of Canada, traditional ghillies can be a useful part of the wardrobe.  Mike made these two years ago and they still protect his sturdy peasant feet.

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As long as you can stick with it while safely using a knife, the class is a cinch.

There is something very satisfying about taking a piece of nondescript, vegetable tanned leather and creating a lasting and useful object with your own hands.

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Attention to detail makes a fine finished product.

The beauty is truly in the details.  Serious students often bevel and burnish edges to give their shoes a “finished” look, suitable for public wear.

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A pair of saintly sandals nearing completion.

Above, a student trial fits the uppers before attaching the outsole.  In my classes, the outermost sole on any of these shoes may be a durable Vibram material, a softer but grippy Soleflex, or natural leather.  The latter option is popular with those who are interested in treading lightly on the earth or those who are concerned with earthing or grounding.

DSC_0089Learning as community.  It is always a very social event to teach these courses.  No matter the variety of backgrounds, we are sharing an ancient craft in common.

DSC_0087As in all leatherwork, neatness counts.  A good hand with a knife is a great asset for shoemaking.

DSC_0086Test fitting the straps for buckle placement and strap length.

DSC_0084This style sandal may be tied or buckled but I have found that a 3/4″ center bar buckle is about the easiest to work with and adjust.

DSC_0104Bowing to modern convenience.  For the classes, we use contact cement to adhere the insole, mid-sole, and outsole.  This insures a good connection and will hold up even if the stitching doesn’t last forever.

DSC_0119The author demonstrates the wrong way to rough out a pattern.  Cutting out oversize pieces for the sake of time-savings.

DSC_0118Tough rubber soles will make these sandals last years and are easily replaced.

DSC_0137Trial fitting a ghillie after soaking in water.  They feel ridiculously thick and stiff for the first hour or two but tend to suddenly relax an become a part of the foot after a soak in neatsfoot oil.

DSC_0136Ready for taking part in the highland games or dancing at a cèilidh

DSC_0134Sometimes it helps in shaping to take a hammer to the leather when it is stiff and wet.

DSC_0130It is important to leave the channels free of glue so that the straps may be adjusted in future.  You never know when you might need to wear some black socks with those sandals.

DSC_0131 DSC_0133Helping a student skive out some particularly stiff areas.

DSC_0154Mom tries on her new shoes before going home to make some for the whole family.  DSC_0139Even an old shoemaker is interested in this ancient design.

DSC_0180  DSC_0178 Happy and diligent students show off their newest creations.  These could be directly from the shoe store.  But without the satisfaction of knowing you did it yourself.

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Above are few photos from previous classes.  Thanks to all who come and make!

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Re-tooling the PaleoTool

WELCOME BACK!

I have been ignoring the blog for quite some time now but I have not been idle

Far from it. 

dsc_0129The vardo update project took on a life of it’s own and it feels like a complete renewal of the living space.  In the coming month I hope to make a video tour of the new and improved house on wheels to show off the advantages and some disadvantages to the new setup. In the mean time, the exterior is getting new paint.

Other facets of life have taken precedent and time has become a scarce commodity for me.  I have drafted many posts but none to a satisfactory level for publication.  Some will be discarded I am sure.  Plans and dreams keep changing and circumstance has an enormous influence on events lately; mostly for the good

Finally, I’m not sure this is the best idea but a new blog may on the way.  Cleaner, more focused, and a fresh start.  Once it is fully operational I will share it openly.

This image sums up how I feel some days lugging a burden and trying to escape.  Death waits for no one and comes to us all. However, we can choose to move on to better places and surround ourselves with the right people before it catches up with us.  Right living, good community, best choices.

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